Home /Products /Productions Line
CUT TO LENGTH LINE
Style No:LG-1152
~~1. application:application: carbon hot rolled coil plate
2. material thickness:1-6mm
3. material width:800-2200(Max)
4. coil I.D:φ500-800mm
5. coil O.D:φ1000-2000mm(Max)
6. coil weight:30T(Max)
7. cut to length range:2000-8000mm
8. parameters of finished product:
a.Tolerance of diagonal error:≤±3mm/2000mm
b.Tolerance of length error::≤±2mm/2000mm
9. line speed:0-25m/min
10. diameter of leveling roller:120mm
11. distance of leveling roller:135mm
12. material of leveling roller:42CrMo, hardness: HRC52-60
13.power:380V/50Hz/3Ph
14.total power:about 150KW
15.area of the producing line(about):8000mmX32000mm
16.total weigth:45T
17.operators: one skilled worker and two general workers
18.color of the equipment: grass green
三、
▇V-type material storage units
▇Hydraulic coil car
▇Hydraulic two head de-coiler
▇Press and pinch and feed device
▇Rolling table
▇Side guide device
▇Leveling machine
▇PLC fixed length control device
▇Finish plate sent machine
▇6X2500hear machine
▇Pendulum clamp to send machine
▇Unloading table
▇Hydraulic control system
▇Pneumatic system
▇Electronic control system
1. V-type material storage units
◆It is mainly used for placing the steel coil to prevent hanging on the hydraulic feeding directly from a coil car and damaged the car.
2.Hydraulic coil car
◆The car can move levelly and vertically, which is convenient for putting the steel rolls to the uncoiler.
◆It is driven vertically by hydraulic pressure.
◆The level movement is driven by hydraulic cylinder .
◆The weight it can carry is 30T(Max).
3. Hydraulic two head de-coiler
◆Supporting steel rolls and uncoiling
◆The moveable structure of double way hydraulic top tight
◆Hydraulic pressure drives the level and landscape orientation movement
◆Brake system, tapered feeding plate, 400 arrester brake
4. Press and pinch and feed device
◆The hydraulic pressure controls the lifting of the decoiling rollers
◆7.5 kw cycloidal pinwheel decelerator drives steel rolls running
◆Through hydraulic shovel ,hydraulic balance device and hydraulicly press against steel ,etc to feeding steel plates
◆Hydraulic pinch and pre-levelling system which is driven by the JCT-55kw exchange speed-control motor, JZQ500 decelerator, consists of the gear distribution box and gear clutch.
◆The machinery structure is made by the welding and processing of steel plate and steel
5. Rolling table
◆3-meter table is made up of roller rail, rack and bearing stand
6. Side guide device
◆It uses the device of the vertical rolls of both sides to guide the steel belt goes into the straightening device correctly
◆The vertical rolls of both sides are adjusted by the motor driving the shafts of both sides.
7. Leveling machine
◆It makes uneven steels even and guide them to the right following processing and shears the material with fixed-length and packs with fixed-number.
◆It is composed of 11working rollers, driving device, 2 pinch code rollers and stand . Both sides of each working roller is transmitted by spherical roller bearings and both are the main power roller.
◆the function of supporting roller: make the even rollers receive the balanced force and reduce the friction of the leveling rollers
◆The working rollers use 4kw electric machine through turbine decelerator to adjust the upper and lower gap to make sure the flat quality.
◆Drive model: all the independent rollers and teeth round box are driven by 75kw direct-current electric machine, and decelerated by 800 reducer ,and consists of teeth round distribution box and all-round shaft connection and hydraulic brake .etc
◆the processing of rollers: rawmaterial--conditioning--roughing--hardening—finishing
Bearings with sealed bearing to prevent dander oxide into the bearing
8. PLC fixed length control device
It is composed of a code transition and a code control device and rotary encoder
◆The electronic control system is controlled automatically by PLC, and make the fixed-length shearing and counting possible.
9.Finish plate sent machine
◆By frame, slider, pinch, pinch roll and other supporting parts
◆Hydraulic oil cylinder lifting pinch roll, Power provided by the 4 kw cycloid reducer motor
10. 6X2500Shear machine
◆Shear model: cut from up to down hydraulically
◆Cooperate with the signal direct from the feeder and shear automatically
◆Shear electronically
◆Adopt gap adjusting design to cut the material of varies thickness
◆Four sides secessions ,alloy steel materials and can shear 12mm steel plate safely after heat treatment
11.Pendulum clamp mechanism
◆By the workbench, oscillating table, tilting mechanism, frame, the slider bearing, ascension of screwdown motor and so on.
◆To flatten, fixed-length cutting sheet metal clip to the unloading table, protection of incision and the incision of the flatness.
12.unloading table
◆The unloaded can make the 8m length sheet possible
◆Pneumatic device pat sheet metal
13.Hydraulic control system
◆Ensure the using of every hydraulic parts
◆The working pressure of the hydraulic system is 6.3-16Mpa
◆Tydraulic tank capacity is 100 liters
◆The power of the motor is 15Kw
◆Form a complete set of soft and hard pipe, hydraulic valve, connector, etc
14.Pneumatic system
◆Is composed of valve, trachea, joints, etc, to complete the pneumatic movements
15.Electronic control system
◆Adopted the PLC system to control and monitoring the equipment at the same time. It is controlled by LCD screen with fixed-length cutting by codes and count automatically. Supporting 590 dc controllers, dc cabinets, console, etc(Cables purchased by the buyer itself)